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. OWNER’S MANUAL YZF600R 4TV-28199-E4. EAU00001 Welcome to the Yamaha world of motorcycling! As the owner of a YZF600R, you are benefiting from Yamaha’s vast experience in and newest technology for the design and the manufacture of high-quality products, which have earned Yamaha a reputation for dependability. This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality.
Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. IMPORTANT MANUAL INFORMATION EAU00008 YZF600R OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, August 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. Is expressly prohibited.
Printed in Japan. TABLE OF CONTENTS EAU00009 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX.
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY.1-1. G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. DESCRIPTION Left view.
2-1 Right view. 2-2 Controls/Instruments.2-3. D ESCRIPTION EAU00026 Left view 1.
Air intake duct (page 6-17) 5. Rear shock absorber compression 2. Fuel tank (page 3-11) damping force adjusting screw (page 3-19) 3. Rear shock absorber spring preload 6. Storage compartment (page 3-15) adjusting ring (page 3-18) 7. DESCRIPTION Right view 11.
Luggage strap holders (page 3-21) 15. Front fork rebound damping force 12. Rear brake fluid inspection window (page 6-25) adjusting screw (page 3-17) 13.
Coolant reservoir tank (page 6-12) 16. Front fork compression damping 14.
Front fork spring preload adjusting force adjusting screw (page 3-17) bolt. DESCRIPTION Controls/Instruments 18. Clutch lever (page 3-9) 23. Coolant temperature gauge (page 3-8) 19. Left handlebar switches (page 3-8) 24. Right handlebar switches (page 3-9) 20.
Starter (choke) “ ” (page 3-13) 25. Front brake lever (page 3-10) 21. Speedometer (page 3-6) 26. INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock.3-1 Fuel tank cap. 3-11 Indicator lights.3-2 Fuel.3-11 Oil level indicator circuit check.3-4 Fuel tank breather hose (for Germany only).3-13 Fuel indicator circuit check.3-5 Starter (choke) “ ”. I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Turn EAU00029.
EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked in this position WARNING The main switch controls the ignition and all electrical circuits are switched and lighting systems. Its operation is Never turn the key to “OFF”. INSTRUMENT AND CONTROL FUNCTIONS EAU01590 EAU01313 (Parking) Oil level indicator light “ ” The steering is locked in this position, This indicator comes on when the oil and the taillight and auxiliary light come level is low. This light circuit can be on but all other circuits are off. INSTRUMENT AND CONTROL FUNCTIONS 1. Neutral indicator light “ ” 2.
Oil level indicator light “ ” 3. Fuel indicator light “ ” 4. Turn indicator light “ ” 5. High beam indicator light “ ” EAU00057 Turn indicator light “ ”. Oil level indicator light Oil level Oil level comes on. Does not come on. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit.
Electrical circuit are OK. Go ahead with riding. Fuel indicator light Fuel indicator light Fuel level Fuel level comes on. Does not come on. Fuel level and electrical Ask a Yamaha dealer to Supply fuel.
Circuit are OK. Inspect electrical circuit. Go ahead with riding. INSTRUMENT AND CONTROL FUNCTIONS 1. Tachometer 2.
Reset knob 2. Trip odometer EAU00101 Tachometer EAU00095 Speedometer This model is equipped with an electric The speedometer shows riding speed.
Tachometer so the rider can monitor the This speedometer is equipped with an engine speed and keep it within the odometer and trip odometer. Fuel indicator light circuit To prevent engine damage, be sure If some trouble should occur in any of to consult a Yamaha dealer as soon these circuits, the tachometer will re- as possible if the tachometer dis- peatedly display as follows: plays a repeated change in r/min. INSTRUMENT AND CONTROL FUNCTIONS EAU00127 Turn signal switch To signal a right-hand turn, push the switch to “ ”. To signal a left-hand turn, push the switch to “ ”. Once the switch is released it will return to the center position. INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” The starter motor cranks the engine when pushing the start switch. EC000005 CAUTION: See starting instructions prior to starting the engine.
Engine stop switch 1. Clutch lever 2.
Lights switch EAU00152 3. INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1.
Arrow mark 1. Rear brake pedal 2. Brake lever adjusting dial EAU00157 EAU00162 3. Front brake lever Shift pedal Rear brake pedal a. Lever distance This motorcycle is equipped with a con- The rear brake pedal is on the right EAU00161 stant-mesh 6-speed transmission. INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly.
EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1. INSTRUMENT AND CONTROL FUNCTIONS EAU00186 EAU00191 CAUTION: Recommended fuel: Always wipe off spilled fuel im- Regular unleaded gasoline with a mediately with a dry and clean research octane number of 91 or soft cloth.
Fuel may deteriorate higher. Painted surfaces plastic Fuel tank capacity: parts. INSTRUMENT AND CONTROL FUNCTIONS EAU00196 Fuel tank breather hose (for Germany only) This model is equipped with a fuel tank breather hose. Before using this motor- cycle, be sure to: Check hose connection. Check hose for cracks or damage. Replace if damaged.
INSTRUMENT AND CONTROL FUNCTIONS ECA00038 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. Also, longer use of the starter (choke) will cause afterburning. If af- terburning occurs, turn off the starter (choke). To open the helmet holder, insert the This compartment is designed to store key in the lock and turn it as shown.
To a genuine Yamaha U-LOCK. (Other lock the helmet holder, turn the key to locks may not fit.) Be sure the lock is its original position. INSTRUMENT AND CONTROL FUNCTIONS EAU01862. Front fork adjustment This front fork is equipped with spring preload and damping force adjusters. EW000037 WARNING Each fork leg must be set to the same pressure.
Uneven setting can cause poor handling and loss of sta- bility. INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjuster beyond the maximum or minimum setting. NOTE: Although the number of clicks between the minimum and maximum settings 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw may vary with each individual shock absorber and may not exactly match Adjusting rebound damping force.
INSTRUMENT AND CONTROL FUNCTIONS EAU01592. Rear shock absorber adjustment This shock absorber is equipped with spring preload and damping force ad- justers. EC000015 CAUTION: Never attempt to turn an adjuster 1. Spring preload adjusting ring 1.
Rebound damping force adjusting knob beyond the maximum or minimum 2. CI-15E excessive gas pressure.
Soft Standard Hard Do not deform or damage the Adjusting cylinder in any way. Cylinder position damage will result in poor damping performance. Take your shock absorber to a Yamaha dealer for any service. INSTRUMENT AND CONTROL FUNCTIONS EAU01580 Recommended combinations of the front fork and the rear shock absorber settings Use this table as a guide for specific settings according to motorcycle load conditions.
CI-31E Loading condition Front fork adjustment Rear shock absorber adjustment Compression Rebound Compression. Yamaha dealer immediately for repair. CD-11E WARNING TURN THE MAIN SWITCH TO “ON” If improper operation is noted, con- AND THE ENGINE STOP SWITCH TO sult a Yamaha dealer immediately. TRANSMISSION IS IN GEAR AND SIDESTAND IS UP. PULL IN CLUTCH LEVER AND PUSH THE START SWITCH. PRE-OPERATION CHECKS Pre-operation check list.4-1. P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition.
Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences. PRE-OPERATION CHECKS ITEM CHECKS PAGE. Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —. Tighten if necessary.
Check fuel level. Fuel 3-11 3-13. Fill with fuel if necessary. Lights, signals and. OPERATION AND IMPORTANT RIDING POINTS Starting the engine.5-1 Starting a warm engine.5-4 Shifting.5-4 Recommended shift points (for Switzerland only).5-5 Tips for reducing fuel consumption. 5-5 Engine break-in. 5-5 Parking.5-6.
Consult The engine can be started only under Yamaha dealer regarding any one of the following conditions: control or function that you do The transmission is in neutral. Not thoroughly understand. The sidestand is up, the transmis. OPERATION AND IMPORTANT RIDING POINTS CF-28E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN, SIDESTAND IS UP, PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH START ENGINE WILL START. (choke) turned off.
Yamaha dealer to inspect it. If the oil level indicator light flickers or remains on, immedi- 3.
Turn on the starter (choke) and completely close the throttle grip. OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm.
With the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance. OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU00424 EAU00436 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your motorcycle than the The recommended shift points are Your motorcycle’s fuel consumption period between zero and 1,000 km.
If any engine trouble should oc- one set throttle position. Motorcycle in a place where pedes- cur during the break-in period, trians or children are not likely to consult a Yamaha dealer imme- 150 500 km touch the motorcycle. Do not park diately. PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit.6-1 Drive chain slack check.6-27 Periodic maintenance and lubrication.6-2 Drive chain slack adjustment.6-27 Cowling and panel removal and installation.6-5 Drive chain lubrication.6-28 Cowling A and B.6-5 Cable inspection and lubrication.6-28 Cowling C.6-7 Throttle cable and grip lubrication. If you do not have necessary tools re- brication will keep your motorcycle in quired during a service operation, take the safest and most efficient condition your motorcycle to a Yamaha dealer for possible.
Safety is an obligation of the service. Motorcycle owner. The maintenance. PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first). Check fuel hoses and vacuum hose for cracks or damage. PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first).
Check bearing for looseness or damage. Wheel bearings. Replace if necessary.
Cooling system. Change coolant every 24,000 km or 24 months (whichever comes first). Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02970. NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt ( 3 on each side) 2.
Cowling C EAU03036. Cowling A and B EAU01139. Refer to this section each time a cowl- Cowling and panel removal To remove ing or panel has to be removed or rein- and installation. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt ( 13) 1. Bolt ( 5 on each side) 1.
Auxiliary light coupler 2. Turn signal connectors 2. Disconnect the auxiliary light cou- To install 2. Place the cowling in the original pler and the turn signal connec- 1. PERIODIC MAINTENANCE AND MINOR REPAIR 1.
Spark plug cap ( 2 on each side) 2. Bolt ( 2) To install EAU03053 3. Right grab bar Spark plugs 1. Place the cowling in the original 4. PERIODIC MAINTENANCE AND MINOR REPAIR Do not attempt to diagnose such prob- lems yourself. Instead, take the motor- cycle to a Yamaha dealer. You should periodically remove and inspect the spark plugs because heat and deposits will cause any spark plug to slowly break down and erode.
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Spark plug: 12.5 Nm (1.25 mkg) NOTE: If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. An oil filter wrench is available at a NOTE: 2. Remove the cowling stay. Nearby Yamaha dealer. Wait a few minutes until the oil level 3. Warm up the engine for several settles before checking.
Reinstall the drain bolt and tighten minutes. Periodic oil change: Make sure the O-ring is seated proper- mains on, immediately stop the en- 2.6 L gine and consult with a Yamaha With oil filter replacement: 9. Install the oil filter and tighten it to dealer. 2.9 L the specified torque with an oil fil- 12. You may use soft wa- ter if you can’t get distilled water. Maximum level mark NOTE: 2.
Minimum level mark If water is added, have a Yamaha EAU03024 dealer check the antifreeze con- Cooling system tent of the coolant as soon as pos- 1. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw clamp ( 2) 2. Coolant reservoir 2. Right air intake duct 7. Remove the fuel tank bolts, then EAU03025 8. Remove the right air intake duct by lift the fuel tank upward.
PERIODIC MAINTENANCE AND MINOR REPAIR Recommended anti-freeze: High quality ethylene glycol anti- freeze containing corrosion inhib- itors for aluminum engines. Antifreeze and water mix ratio: Total amount: 1.95 L Coolant reservoir capacity: 1.
Radiator cap 1. Water pump drain bolt 2. PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you find any leaks, ask a Yamaha dealer to inspect. Install the right air intake duct, then install and tighten the screw clamps. Install the fuel tank and fuel tank bolts. PERIODIC MAINTENANCE AND MINOR REPAIR EC000082 CAUTION: Make sure the air filter is prop- erly seated in the air filter case.
The engine should never be run without the air filter installed. Excessive piston and/or cylin- der wear may result. The carburetors are important parts of the engine and require very sophisti- cated adjustment. Most adjustments should be left to a Yamaha dealer who has the professional knowledge and experience to do so. However, the idle speed may be adjusted by the owner 1. There should be a free play of 3 speed and in direction b to de- 7 mm at the throttle grip.
If the free play is incorrect, ask a Yamaha dealer to crease engine speed. Make this adjustment. Standard idle speed. (2.90 kg/cm 2.50 bar) 2.90 bar) should be left to a professional Always check and adjust the tire pres- 250 kPa 290 kPa Yamaha service technician.
Sure before operating the motorcycle. High speed riding (2.50 kg/cm (2.90 kg/cm EW000082 2.50 bar) 2.90 bar).
Brakes, tires, and relat- your heaviest items close to the ed wheel parts replacement should 1. Side wall center of the motorcycle, and dis- be left to a Yamaha Service Techni- a. Tread depth tribute the weight evenly from side cian. Tire inspection to side.
Dunlop 120/60 ZR17 (55 W) D204F mentioned below have been ap- Metzeler 120/60 ZR17 (55 W) MEZ1 ‘Front’ proved by Yamaha Motor Co., Bridgestone 120/60 ZR17 (55 W) BT57F Michelin 120/60 ZR17 (55 W) MACADAM 90X Ltd. For this model. If any ab- Never fail to use the specified normal condition exists in a wheel, tires in tire replacement.
Other consult a Yamaha dealer. Do not tires may have a danger of attempt even small repairs to the bursting at super high-speeds. 42 mm below the top of the The clutch lever free play should be ad- footrest. If not, ask a Yamaha dealer to justed to 10 15 mm.
If the free play is adjust it. Incorrect, adjust as follows.
Adjusting nut control and an accident. Have a EAU00713 Yamaha dealer inspect and bleed Brake light switch adjustment the system if necessary. The rear brake light switch is activated by the brake pedal and is properly ad- justed when the brake light comes on just before braking takes effect. If the indicator is is above the minimum level and replen- ALMOST in contact with the disc plate, ish when necessary. Ask a Yamaha dealer to replace the Observe these precautions: pads. When checking the fluid level. The brake fluid should be replaced only ing.
Water will significantly lower by trained Yamaha service personnel. The boiling point of the fluid and Have the Yamaha dealer replace the may result in vapor lock. Following components during periodic Brake fluid may deteriorate paint- maintenance or when they are dam- ed surfaces or plastic parts.
PERIODIC MAINTENANCE AND MINOR REPAIR EC000096 CAUTION: Too little chain slack will overload the engine and other vital parts. Keep the slack within the specified limits. After adjusting, tighten the lock- nuts.
Then tighten the axle nut to the specified torque. Yamaha dealer to replace it. Wipe it dry, and thoroughly lubricate it with SAE 30 50W motor oil. Lubricate the pivoting parts. Lubricate the pivoting parts.
Check that the sidestand moves up and down smoothly. Recommended lubricant: Recommended lubricant: Engine oil Engine oil Recommended lubricant: Engine oil EW000113 WARNING If the sidestand does not move smoothly, consult a Yamaha dealer. Push down hard on the handle- bars several times and check if the fork rebounds smoothly.
EC000098 CAUTION: If any damage or unsmooth move- ment is found with the front fork, consult a Yamaha dealer. Hold the lower end of the front forks and try to move them forward and backward. If any free play can be felt, ask a Yamaha dealer to inspect and adjust the steer- ing.
Inspection is easier if the front wheel is removed. EC000102 If the battery seems to have dis- CAUTION: ANTIDOTE: charged, consult a Yamaha deal- EXTERNAL: Flush with water. Completely recharge the bat- INTERNAL: Drink large quanti- tery before storing.
Storing a If the motorcycle is equipped with ties of water or milk. Headlight fuse: 20 A device operates. If the fuse immediate- Signaling system fuse: 15 A ly blows again, consult a Yamaha deal- Fan fuse: 7.5 A er. It is recommended that the main Ignition fuse: 7.5 A.
Do not use headlight bulbs of wattage higher than speci- fied. Install the bulb holder cover and reconnect the headlight connec- tor. If the headlight beam adjust- ment is necessary, ask a Yamaha dealer to make that adjustment. WARNING counterclockwise. It is advisable to have a Yamaha 3. Install a new bulb by pushing it in- 3.
Install a new bulb by pushing it in- dealer service the wheel. Ward and turning it clockwise. PERIODIC MAINTENANCE AND MINOR REPAIR 4. Install the calipers, caliper bolts and brake hose holders. Make sure there is enough gap between the brake pads before installing the calipers onto the brake discs. Tighten the wheel axle, pinch bolt and caliper bolts to the specified torques.
EW000122 and then remove the caliper. WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so there is no danger of it falling over. PERIODIC MAINTENANCE AND MINOR REPAIR 5. Install the left wheel axle guide and wheel axle nut and let the motorcycle down. Tighten the wheel axle nut and caliper bolts to the specified torques. Tightening torque: Brake torque rod bolt: 1.
If your motorcycle requires any repair, bring it to a Yamaha dealer. The skilled technicians at a Yamaha dealership have the tools, experience, and know- how to properly service your motor- cycle. Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. Battery Engine turns over Battery good.
Engine doesn’t start, ask a Yamaha Use the electric starter. Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and repair the cooling system. NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recom- mended coolant as soon as possible. MOTORCYCLE CARE AND STORAGE Care.7-1 Storage.7-4. M OTORCYCLE CARE AND STORAGE EAU01516 Care Before cleaning Cleaning 1.
Cover up the muffler outlet with a After normal use The exposure of its technology makes plastic bag. Remove dirt with warm water, a neutral a motorcycle charming but also vulner- 2. MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they.
MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. Or an absorbing cloth. On the brakes and tires.
NOTE: “OFF” position: Turn the fuel cock To prevent corrosion, avoid Consult a Yamaha dealer for advice on to “OFF”. Damp cellars, stables (because what products to use. Fill up the fuel tank and add fuel. MOTORCYCLE CARE AND STORAGE a.
Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs.
The pivoting points of all levers and charge it. Store it in a cool, dry b. SPECIFICATIONS Specifications.8-1 HOW TO USE THE CONVERSION TABLE.8-5. S PECIFICATIONS EAU01038 Specifications Model YZF600R Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,060 mm (for F, E, I, GR) 2,145 mm SAE 10W/30 (except for F, E, I, GR) SAE 10W/40 Overall width. SPECIFICATIONS Cooling system capacity Gear ratio (total amount) 1.95 L 2.846 Air filter Wet type element 1.947 Fuel 1.545 Type Regular unleaded gasoline 1.333 Fuel tank capacity 19 L 1.190 Carburetor 1.074 Type quantity CVKD36 Chassis Manufacturer KEIHIN Frame type Diamond Spark plug Caster angle. SPECIFICATIONS Rear Wheels Type Tubeless Front Size 160/60 ZR17 (69 W) Type Cast Manufacturer/model Bridgestone / BT57 Size MT 3.50 Dunlop / D204 Rear Metzeler / MEZ1 Type Cast Michelin / MACADAM 90X Size MT 5.00 Maximum load.
180 kg (except for A, CH, S) Brakes 178 kg (for A, CH, S) Front. SPECIFICATIONS Wheel travel Fuses Front 130 mm Main fuse 30 A Rear 120 mm Headlight fuse 20 A Electrical system Signaling system fuse 15 A Ignition system T.C.I. (digital) Fan fuse 7.5 A Charging system Ignition fuse 7.5 A Type A.C.
SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL mkg 7.233 ftlb.
CONSUMER INFORMATION Identification number records. 9-1 Key identification number.9-1 Vehicle identification number. 9-1 Model label.9-2. Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len.
Key identification number 1. The model label is affixed to the frame under the seat. (See page 3-14 for seat removal procedures.) Record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha dealer. I NDEX 1 0 - Air filter.6-15 Diagnosis device.3-7 Handlebar switches.3-8 Air intake duct.6-17 Dimmer switch. 3-8 Dimmer switch.3-8 Air vent hose.6-17 Drive chain lubrication.6-28 Engine stop switch.3-9 Antitheft alarm (optional).3-7 Drive chain slack adjustment.6-27 Horn switch.3-8 Drive chain slack check.
INDEX Main switch/steering lock.3-1 Seat.3-14 Valve clearance adjustment.6-19 Model label.9-2 Shifting. 5-4 Vehicle identification number.9-1 Shift pedal.3-10 Sidestand.3-21 Neutral indicator light. 3-2 Wheel bearings.6-31 Sidestand/clutch switch operation Wheels. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 8 - 0.3.
. OWNER’S MANUAL YZF600R 4TV-28199-E6. EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of a YZF600R, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
IMPORTANT MANUAL INFORMATION EAU04229 YZF600R OWNER’S MANUAL © 2001 by Yamaha Motor Co., Ltd. 1st edition, May 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.
Is expressly prohibited. Printed in Japan. EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX. GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY.1-1. G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom.
However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle. DESCRIPTION Left view. 2-1 Right view.
2-2 Controls and instruments.2-3. D ESCRIPTION EAU00026 Left view 1. Air intake duct (page 6-19) 2.
Fuel tank (page 3-8) 3. Shock absorber assembly spring preload adjusting ring (page 3-15) 4. Shock absorber assembly rebound damping force adjusting knob (page 3-15) 5. Shock absorber assembly compression damping force adjusting screw (page 3-16) 6. DESCRIPTION Right view 11.
Luggage strap holders (page 3-18) 12. Rear brake fluid level check window (page 6-28) 13. Coolant reservoir (page 6-13) 14. Front fork spring preload adjusting bolt (page 3-13) 15. Front fork rebound damping force adjusting screw (page 3-14) 16. DESCRIPTION Controls and instruments 1.
Clutch lever (page 3-7) 2. Left handlebar switches (page 3-5) 3. Starter (choke) lever (page 3-11) 4. Speedometer unit (page 3-3) 5. Tachometer (page 3-4) 6.
Coolant temperature gauge (page 3-5) 7. Right handlebar switches (page 3-6) 8. INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock.3-1 Fuel.3-9 Indicator and warning lights.3-2 Fuel tank breather hose (for Germany only).3-10 Speedometer unit.3-3 Starter (choke) lever. 3-11 Tachometer.3-4 Seat.3-11 Self-diagnosis device.3-4 Helmet holder. I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”.
The steering must be locked before the pushing the start switch, have a key can be turned to “ ”. Yamaha dealer check the electri- ECA00043 cal circuit.
Repair Manual For Yamaha Golf Cart
Neutral indicator light “. INSTRUMENT AND CONTROL FUNCTIONS 3. Push the start switch. If the warn- ing light does not come on, have a Yamaha dealer check the electri- cal circuit. NOTE: This model is equipped with a self-di- agnosis device for the fuel level warn- ing light circuit. If the tachometer displays such an er- Self-diagnosis device ror code, note the circuit-specific num- This model is equipped with a self-di- ber of r/min, and then have a Yamaha agnosis device for the following electri- dealer check the motorcycle.
Cal circuits. INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Anti-theft alarm (optional) This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. Coolant temperature gauge 1.
Pass switch “PASS” 2. Coolant temperature gauge red zone 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU03889 EAU00143 Turn signal switch “ ” Start switch “ ” To signal a right-hand turn, push this Push this switch to crank the engine switch to “ ”. To signal a left-hand with the starter.
Turn, push this switch to “. INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Arrow mark 2. Brake lever position adjusting dial EAU00152 EAU00157 3.
Brake lever Clutch lever Shift pedal a. Distance between brake lever and handlebar The clutch lever is located at the left The shift pedal is located on the left grip handlebar grip. INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock.
In addition, the key cannot be removed if the cap is not properly closed and locked. Your Yamaha engine has been de- 1. Fuel tank filler tube cial design as the original.
INSTRUMENT AND CONTROL FUNCTIONS EAU00196 Fuel tank breather hose (for Germany only) Before operating the motorcycle: Check the fuel tank breather hose connection. Check the fuel tank breather hose for cracks or damage, and replace it if damaged. Make sure that the end of the fuel tank breather hose is not blocked and clean it if necessary.
INSTRUMENT AND CONTROL FUNCTIONS ECA00038 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause after- burning.
If this occurs, turn off the starter (choke). This storage compartment is designed key into the lock, and then turn the key shown. To hold an optional genuine Yamaha U- as shown. Push the rear of the seat down to LOCK. (Other locks may not fit.) When To lock the helmet holder, turn the key lock it in place. INSTRUMENT AND CONTROL FUNCTIONS EAU01862 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws.
EW000035 WARNING Always adjust both fork legs equal- 1. INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism 1.
Rebound damping force adjusting screw 1. Compression damping force adjusting screw may not exactly match the above spec- ifications due to small differences in Rebound damping force. INSTRUMENT AND CONTROL FUNCTIONS EAU03643 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust- ing ring, a rebound damping force ad- justing knob and a compression damping force adjusting screw.
Spring preload adjusting ring 1. Do not deform or damage the CI-10E gas cylinder in any way, as this Setting will result in poor damping per- Minimum (soft) formance. Standard Always have a Yamaha dealer Maximum (hard) service the shock absorber. INSTRUMENT AND CONTROL FUNCTIONS EAU01580 Matching the front and rear suspension settings Use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly according to various load conditions.
CI-05E Load condition Front fork adjustment Shock absorber assembly adjustment Compression. Therefore, ier access. Check this system regularly as de- scribed below and have a Yamaha dealer repair it if it does not function properly.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EW000045 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6.
Move the sidestand up. Keep the clutch lever pulled. PRE-OPERATION CHECKS Pre-operation check list.4-1. If necessary, add recommended coolant to specified level. 6-13–6-14. Check cooling system for leakage. Check operation.
Repair Manual For Yamaha Motorcycle
If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake. Check fluid level in reservoir. 6-27–6-28. If necessary, add recommended brake fluid to specified level. PAGE.
Make sure that operation is smooth. Throttle grip. Check free play. 6-20. If necessary, have Yamaha dealer make adjustment or lubricate. Make sure that operation is smooth. Control cables 6-31.
Lubricate if necessary. Check chain slack. PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used.
Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle. OPERATION AND IMPORTANT RIDING POINTS Starting the engine.5-1 Starting a warm engine.5-3 Shifting.5-3 Recommended shift points (for Switzerland only).5-4 Tips for reducing fuel consumption. 5-4 Engine break-in. 5-5 Parking.5-6.
Before starting engine, are poisonous, and inhaling Yamaha dealer check the electrical cir- check the function of the igni- them can cause loss of con- cuit. Tion circuit cut-off system ac- sciousness and death within a 3. Yamaha dealer check the off when the start switch is re- electrical circuit.
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm. OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU00424 Recommended shift points Tips for reducing fuel (for Switzerland only) consumption The recommended shift points during Fuel consumption depends largely on acceleration are shown in the table be- your riding style. Consider the following low. 8,000 r/min. Since the engine is brand new, do not Yamaha dealer check the vehi- EC000052. put an excessive load on it for the first cle.
CAUTION: 1,600 km. The various parts in the en. OPERATION AND IMPORTANT RIDING POINTS EAU00460 Parking When parking, stop the engine, and then remove the key from the main switch. EW000058 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit.6-1 Checking and lubricating the cables.6-31 Periodic maintenance and lubrication chart.6-2 Checking and lubricating the throttle grip and cable.
6-31 Removing and installing cowlings.6-5 Checking and lubricating the brake and shift Checking the spark plugs.6-8 pedals. Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. Safest and most efficient condition pos- EW000063 sible. The most important points of in. The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √. Check for cracks or damage. Brake hoses. Replace. (See NOTE on page 6-4.) Every 4 years √. PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK. Change.
√ √ √ √ √ √ Engine oil. Check oil level and vehicle for oil leakage.
√ √ √ Engine oil filter cartridge. Replace. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 3 on each side) 2. Cowling D EAU04277 Cowlings A and C Refer to this section each time a cowl- EAU01065 Removing and installing To remove one of the cowlings ing needs to be removed and installed. PERIODIC MAINTENANCE AND MINOR REPAIR Left side Right side Bolt (× 6) Bolt (× 7) 1.
Bolt (× 5 on each side) 1. Auxiliary light coupler 2. Turn signal connector (× 2) 2. Disconnect the turn signal connec- tors (and, for the left-side cowling, also the auxiliary light coupler), and then take the cowling off. PERIODIC MAINTENANCE AND MINOR REPAIR To install the cowling 1. Place the cowling in the original position, and then install the screw. Install the grab bar by installing the bolts.
Install the cowling and the seat. Screw (× 2) 1. If any spark plug shows a distinctly dif- ferent color, the engine could be defec- To remove a spark plug tive. Do not attempt to diagnose such 1.
Remove the spark plug cap. Problems yourself.
Instead, have a Yamaha dealer check the motorcycle. PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- Tightening torque: trode erosion and excessive car- Spark plug: bon or other deposits, and replace 12.5 Nm (1.25 mkgf) it if necessary.
NOTE: Specified spark plug: If a torque wrench is not available when CR9E (NGK) or installing a spark plug, a good estimate U27ESR-N (DENSO). PERIODIC MAINTENANCE AND MINOR REPAIR EAU04279 Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart. NOTE: An oil filter wrench is available at a Skip steps 5–7 if the oil filter cartridge is Make sure that the O-ring is properly Yamaha dealer. Not being replaced. Install the new oil filter cartridge, and then tighten it to the specified torque with a torque wrench. If the oil level warning light flickers ECA00105 or remains on, immediately turn the CAUTION: engine off and have a Yamaha deal- In order to prevent clutch slip- er check the vehicle. Page (since the engine oil also lubricates the clutch), do not 11. If water has been added to the minimum level mark, remove the coolant, have a Yamaha dealer checking the coolant level.
A slight seat (See page 3-11 for seat re- check the antifreeze content of tilt to the side can result in a false. PERIODIC MAINTENANCE AND MINOR REPAIR EW000067 WARNING Never attempt to remove the radia- tor cap when the engine is hot. NOTE: The radiator fan is automatically switched on or off according to the coolant temperature in the radia- 1. Bolt (× 2) 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Clamp screw (× 2) 1. Radiator cap 1. Water pump drain bolt 2. Right air intake duct 2. Cylinder drain bolt (× 2) 9.
Remove the radiator cap. Remove the right air intake duct by 11.
Start the engine, and then check Coolant reservoir capacity: the vehicle for coolant leakage. If 0.55 L coolant is leaking, have a Yamaha dealer check the cooling system.
Install the right air intake duct, and then tighten the clamp screws. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel tank bolt (× 2) 1. Air filter case cover 1. Air filter element 2.
Screw (× 8) 5. Pull the air filter element out. EAU04281. Cleaning the air filter element EW000071 6.
Clean the air filter element with WARNING The air filter element should be cleaned solvent, and then squeeze the re. If any fuel CAUTION: hose is damaged, do not start Do not operate the motorcycle with Recommended oil: the engine but have a Yamaha the air vent hose removed. Engine oil dealer replace the hose, other- wise fuel may leak. Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart. The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Throttle stop screw a. PERIODIC MAINTENANCE AND MINOR REPAIR EAU00658 CE-01E EWA00012 Tires Tire air pressure WARNING (measured on cold tires) To maximize the performance, durabil- Because loading has an enormous Load.
Front Rear ity, and safe operation of your motor- impact on the handling, braking, 225 kPa 250 kPa cycle. Yamaha dealer replace the tire immediately. CE-08E Minimum tire tread depth 1.6 mm. 120/60 ZR17 M/C (55W) 1. Tire air valve proved this model REAR 2.
Tire valve core Yamaha Motor Co., Ltd. Tire valve cap with seal Manufacturer Size Model Always make sure that the valve 160/60 ZR17 (69W) Tire information. Other tires may run fore each ride. If any damage is the danger of bursting at super found, have a Yamaha dealer re- high speeds.
Place the wheel. Do not attempt Brand-new tires can have a rela. NOTE: If the specified free play cannot be ob- tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. Distance between brake pedal and footrest 2. Clutch lever free play adjusting bolt EAU00712 c. If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 1.
Rear brake light switch the braking performance, which 2. Before riding, check that the brake fluid ified in the periodic maintenance and Yamaha dealer replace the brake pads is above the minimum level mark and lubrication chart. Each brake pad is as a set. EAU03976 Rear Changing the brake fluid ter the brake fluid reservoir when Have a Yamaha dealer change the refilling.
Water will significantly brake fluid at the intervals specified in lower the boiling point of the fluid the NOTE after the periodic mainte- and may result in vapor lock. Solidworks 2017 user manual. PERIODIC MAINTENANCE AND MINOR REPAIR EAU00744 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright a. PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 ECA00052 NOTE: Lubricating the drive chain CAUTION: Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that Do not use engine oil or any other lubricated at the intervals specified in both adjusting nuts are in the same po- lubricants for the drive chain, as. If a cable is damaged the periodic maintenance chart. Or does not move smoothly, have a Recommended lubricant: Yamaha dealer check or replace it.
Lithium-soap-based grease (all-purpose grease) Recommended lubricant: Engine oil EW000112. Recommended lubricant: EW000113 Recommended lubricant: WARNING Lithium-soap-based grease Lithium-soap-based grease If the sidestand does not move up (all-purpose grease) and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-32. EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steer- ing. Avoid any contact with To charge the battery skin, eyes or clothing and al- Have a Yamaha dealer charge the bat- ways shield your eyes when tery as soon as possible if it seems to working near batteries.
In case have discharged. Main fuse: 30 A 5. Spare fuse (× 2) sealed-type (MF) battery charg- Headlight fuse: 20 A EAU04246. er, have a Yamaha dealer charge Replacing the fuses Signaling system fuse: 15 A your battery.
Radiator fan fuse: 7.5 A The main fuse and the fuse box, which Ignition fuse: 7.5 A. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. Headlight coupler 1.
Headlight bulb holder 2. Install the lens by installing the fied. Install the headlight bulb cover, EC000108 and then connect the coupler. Have a Yamaha dealer adjust the Do not overtighten the screws, oth- headlight beam if necessary.
Erwise the lens may break. PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel Supporting the motorcycle Raise the rear wheel off the ground by Since this model is not equipped with a using a motorcycle stand or, if a motor- centerstand, follow these precautions cycle stand is not available, by placing when removing the front and rear a jack either under each side of the. EW000122 bolt, then the wheel axle and the WARNING brake caliper bolts. It is advisable to have a Yamaha 4. Lift the front wheel off the ground dealer service the wheel. According to the procedure on Securely support the motor- page 6-39.
EW000122 Brake caliper bolt: legs. WARNING 40 Nm (4.0 mkgf) It is advisable to have a Yamaha NOTE: 7. Install the brake hose holders by Make sure that the slot in the speedom- dealer service the wheel. Installing the bolts. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cotter pin 1.
Bolt (× 2) 1. Brake caliper bracket 2. Right wheel axle guide 7. Pull the wheel axle out along with 3.
Remove the axle nut and the left the right wheel axle guide, remove 4. Install the wheel, right wheel axle self. However, should your motorcycle Brake caliper bolt: guide, and caliper bracket by in- require any repair, take it to a Yamaha 40 Nm (4.0 mkgf) serting the wheel axle from the dealer, whose skilled technicians have Brake torque rod nut: right-hand side.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. Battery The engine turns over The battery is good. Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system.
NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible. MOTORCYCLE CARE AND STORAGE Care.7-1 Storage.7-4.
M OTORCYCLE CARE AND STORAGE EAU03426 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down. MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in. MOTORCYCLE CARE AND STORAGE After cleaning EWA00001 NOTE: WARNING Consult a Yamaha dealer for advice on 1. Dry the motorcycle with a chamois Make sure that there is no oil or what products to use.
Or an absorbing cloth. Wax on the brakes or tires. MOTORCYCLE CARE AND STORAGE Storage Long-term a.
Remove the spark plug caps and Before storing your motorcycle for sev- spark plugs. Eral months: b. Pour a teaspoonful of engine oil Short-term 1.
Follow all the instructions in the into each spark plug bore. Always store your motorcycle in a cool, “Care”. MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and NOTE: Make any necessary repairs before the pivoting points of all levers and storing the motorcycle. Pedals as well as of the sidestand/ centerstand. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
SPECIFICATIONS Specifications.8-1 Conversion table.8-5. S PECIFICATIONS EAU01038 Specifications CS-01E Model YZF600R Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,145 mm (except for F, E, I, GR) SAE 10W-30 2,060 mm (for F, E, I, GR) SAE 10W-40. SPECIFICATIONS Cooling system capacity Gear ratio (total amount) 1.95 L 2.846 Air filter Wet element 1.947 Fuel 1.545 Type REGULAR UNLEADED 1.333 GASOLINE ONLY 1.190 Fuel tank capacity 19 L 1.074 Reserve amount 3.1 L Chassis Carburetor Frame type Diamond Manufacturer KEIHIN Caster angle. SPECIFICATIONS Rear Wheels Type Tubeless tire Front Size 160/60 ZR17 (69W) Type Cast wheel 17 × MT 3.50 160/60 ZR17 M/C (69W) Size 17 M/C × MT 3.50 Manufacturer/model Bridgestone / BT57 Dunlop / D204 Rear Metzeler / MEZ1 Type Cast wheel 17 ×. SPECIFICATIONS Wheel travel Fuses Front 130 mm Main fuse 30 A Rear 120 mm Headlight fuse 20 A Electrical system Signaling system fuse 15 A Ignition system T.C.I. (digital) Radiator fan fuse 7.5 A Charging system Ignition fuse 7.5 A Type A.C. SPECIFICATIONS EAU03941 Conversion table CS-03E Conversion table All specification data in this manual are listed in SI and METRIC SYSTEM TO IMPERIAL SYSTEM METRIC UNITS.
Metric unit Conversion factor Imperial unit × mkgf 7.233 ftlb × mkgf 86.794 inlb Use this table to convert METRIC unit values to IMPERIAL Torque ×. CONSUMER INFORMATION Identification numbers. 9-1 Key identification number.9-1 Vehicle identification number.
9-1 Model label.9-2. Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. Key identification number 1. The model label is affixed to the frame under the seat. (See page 3-11 for seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
INDEX Air filter element, cleaning.6-17 Dimmer switch. 3-5 Identification numbers.9-1 Air intake duct.6-19 Drive chain, lubricating.6-30 Idling speed, adjusting.6-19 Air vent hose, checking.6-18 Drive chain slack.6-29 Ignition circuit cut-off system.3-19 Anti-theft alarm.3-5 Adjusting.
INDEX Shifting. 5-3 Shift pedal.3-7 Valve clearance, adjusting.6-20 Shift points (for Switzerland only). 5-4 Vehicle identification number.9-1 Shock absorber assembly, adjusting.3-15 Sidestand.3-18 Wheel bearings, checking. 6-34 Sidestand, checking and lubricating.6-32 Wheel (front). YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001. 6 - 0.3 × 1 CR.
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